Healthy Machines = Reliable Operation = Happier Workplace

 

 

 

Contact us:

ECS2 Group

9-6975 MTC Circle

Suite 175

Mississauga, ON L5N 2V7

P: 905.593.2345 or e-mail

 

 

Option 1: You have the manpower but no in-house expert to do Predictive and Preventive Maintenance Program

You have the in-house manpower but no in-house expertise to do the predictive maintenance of your machines. This option is chosen if you want to use your in-house personnel to do data gathering on machines. The data or tests will then be sent to our office for compilation and analysis. Recommendations and diagnostics will be done based on the data sent to us.

We have a recommended plan to get you started on proactive maintenance. It's a two level plan and you are free to change directions along the way.

In-house Manpower Plan:

Time period for this plan: 2 years with at least a quarterly vibration and oil tests on machines.

Level 1

  1. Train your chosen personnel on proper datalogging of vibration data. A DCA-50 from Azima DLI vibration analyzer will be provided to you for your in-house use. A Level 3 ASNT vibration technician will be onsite to identify machine test locations with your personnel, prepare the machines, install test pads, and establish the machines in the database.

  2. Train your in-house personnel how and where to take oil analysis samples on identified machines. Filled bottles will be sent to our office for analysis. Oil Analysis bottles will be provided regularly.

  3. Train your in-house personnel how to take Ultrasound PdM readings on machines. An ultrasonic equipment will be provided for your personnel's use.

  4. Once personnel is comfortable, he/she can do the datalogging of machine vibration data and send the data to us for analysis via e-mail. A Level 3 ASNT vibration analyst will analyze the data and send you the diagnostics and recommendations.

You can choose to stay in this arrangement or move on to Level 2.

 

 

Level 2

  1. Personnel training on vibration analysis starting from Level 1 to Level 2. Personnel training on ExpertALERT101 and Expert201.
  2. Transfer database to your personnel's computer.
  3. In-house personnel will start analyzing vibration data that he collected.
  4. Continue oil sampling and oil analysis tests.
  5. Continue Ultrasound PdM.

At this point, you can now do your own in-house vibration analysis.

Back to see other Options.

2009 Copyright ECS2 Group